Assembly Platform
for Medical Technology

Developed in collaboration with leading MedTech companies, the assembly platform for medical devices from ASYS offers maximum precision, process reliability, and regulatory compliance. It complies with all relevant regulations for production in accordance with 21 CFR Part 820 or ISO 13485 and enables GxP compliant assembly automation at the highest level. Based on over 20 years of experience in custom machine construction and more than 2,500 implemented processes, the assembly platform stands for reliable automation – from small batches to scalable series production.

Smiling man in a white shirt.

Adrian Teuber

Product Manager

Assembly Solutions

  • White pictogram of a light bulb with a plus sign in the center and rays around it on black background.
    Highly Modular Design
    Perfectly adaptable to different product sizes and types
  • White pictogram of a gripper with a gear on the right side, surrounded by two circular rotating arrows, on black background.
    Standardized Machine Base
    for a shorter time-to-market, fast ROI, and reduced CAPEX
  • White pictogram of a rectangular symbol with an arrow pointing up left and an arrow pointing down right on black background.
    Scalability
    Various expansion stages and possibility of process multiplication

Process Integration
Based on a Modular Principle

Versatile Processes

View inside a machine from the INVENTUS line, lots of metal and cables visible

... intelligently combined

  • Force-fit joining: Press-fitting, screwing ...
  • Form-fit joining: Snap-fit, hot caulking, riveting ...
  • Material-locking joining: Laser welding, ultrasonic welding, resistance welding, laser soldering, piston soldering, gluing, ACF joints ...
  • Cleaning: Plasma cleaning, laser cleaning, CO₂ cleaning, brushing, vacuuming ...
  • Dispensing: adhesive, potting compound, heat-conducting paste, sealing compound, grease ...
  • Marking: Laser marking, etching, inkjet printing ...
  • Printing: screen printing, stencil printing, rotary printing, inkjet printing, pad printing ...
  • Separation: milling, sawing, laser cutting, punching ...

 


Reliable Verification 

View inside an INVENTUS machine, lots of metal, test module

... precisely implemented

  • Optical processes: Identification, inspection, analysis, 3D application ...
  • Electrical processes: Flash, ICT, FCT, EOL, HV, HF ...
  • Physical processes: Force, acceleration, torque, distance, mass, temperature, tightness ...

Flexible Automation

Automated production line with modern machines and touchscreens in a bright manufacturing hall.

 … utilized efficiently
   

  • Transport: conveyor system, product carrier, shuttle, turning system, rotary table, track system ...
  • Robotics: Articulated arm robot, Scara robot, Delta robot, axis system ...
  • Material supply: Tray, tube, reel, magazine, bulk material, stack, pallet ...

Data Intelligence

Two screens of the SynapticaOS software in front of a machine line. With turquoise, orange, and magenta background.

... effectively integrated

Developed for SynapticaOS:

  • Easy handling, inspired by consumer software
  • Revolutionary equipment management
  • Seamless data availability
  • Optimum control over production and material flows
  • Integration of standard interfaces

Final Assembly Machine

Climate Module for the Assembly Platform

The VERDICO climate module allows the workspace in the assembly platform to be conditioned directly—either flexibly as a single module or across the entire production line. With controlled temperature and relative humidity, it ensures optimal production conditions for medical technology. A powerful HEPA H14 filter reduces particles and meets the requirements of cleanroom classes ISO 5 to 9. By combining drying, cooling, and filtering, the system adapts flexibly to individual requirements.

Centralized Material Supply in Assembly Lines

Conventional Material Supply
In traditional production lines, materials are supplied at the point of use. This results in long distances for the logistics team and high space requirements due to decentralized material storage along the line.

The Solution: ASYS Centralized Material Supply
With centralized material feeding directly at the line – combined with ASYS expertise in material logistics – a single point of contact is created for the logistics team.

  • Significantly shorter walking distances
  • Reduced space requirements
  • Lower capital expenditure (CAPEX)